As single-cup coffees such as K-Cups become popular around the world, the coffee market holds huge potential business opportunities. Whether you're a small roaster or a large coffee brand, launching your own K-Cup coffee capsules can help you reach new customers. EXPAK provides single serve packaging solution to help you achieve your goals.
1.You need know about K-Cup filling machines
01.Entry-Level Machines:
These machines are ideal for startups and small batches, producing around 50-60 capsules per minute while taking up minimal space. They are cost-effective and simple to use, making them ideal for small roasters looking to expand into single-serve coffee.
02.Mid-Range Machines:
For growing businesses, a two-lane automatic machine can produce up to ~100 capsules per minute, offering greater speed while remaining simple to use.
03.High-Output Systems:
EXPAK's multi-lane machines can generate thousands of K-Cups per hour, making them ideal for large-scale manufacturing or well-known brands. Up to 16,000 cups may be produced per hour by our biggest six-lane model! It operates smoothly and reliably even at high speeds.
All models are fully automatic. Even the entry-level models can automatically fill the coffee capsule, tamp (compact the coffee), seal and dispense.
01.Precise Filling & Tamping:
The machines dispense the exact right amount of coffee into each capsule, ensuring consistent flavor in every cup. Many models include a gentle tamping station to compress coffee grounds for optimal brewing.
02.Airtight Sealing:
Every capsule is sealed with a foil lid firmly using heat. This seal preserves freshness and aroma. Some machines even use a nitrogen flush before sealing to push out oxygen and keep coffee extra fresh for a longer shelf life (your customers will taste the difference in freshness!).
03.Speed & Efficiency:
EXPAK machines operate fast – some completing a cycle in about one second per capsule. Sensors and smart controls keep things running smoothly. For example, if an empty cup isn’t in place, the machine detects it and skips filling that slot to avoid any mess or waste. The high-speed models let you ramp up production without sacrificing quality.
04.Easy to Use & Maintain:
You don’t need to be an engineer to run our machines. They feature user-friendly touch interfaces and robust designs. Quick-change features allow switching between different capsule formats (for instance, between K-Cup and Nespresso-sized capsules) with minimal adjustments.
05.Compact & Expandable:
Worried about space? We offer compact rotary machines that save space by arranging stations in a circle. And if you start with a smaller machine, you can always upgrade to a multi-lane system as your business grows. EXPAK’s lineup is flexible, so you’ll find a model that fits your floor space and production goals.
2.About K-Cup packaging materials:
01.Empty K-Cup capsules:
We manufacture K-Cup compatible empty capsules made of food-grade plastic (PP with special barrier layers) that keep coffee fresh. They come with built-in filters (either paper or synthetic) already inside, so you can fill them immediately. If you prefer to use your own filters or a different style, we have options without filters as well.
02.Foil Lids and Sealing Films:
We offer aluminum foil lids for sealing the capsules, including lids compatible with Keurig 2.0 brewers. (Keurig 2.0 machines require a special ring on the lid – our foil lids have that option, so your capsules will work on all the latest Keurig machines.) These lids come in rolls or as pre-cut pieces, and you can even customize them with your own logo or design.
03.Roll Film:
For machines that use roll film instead of individual covers, we offer high-quality sealing films that are perfectly matched to our equipment. This ensures leak-tightness and smooth operation during production.
04.Packaging for Finished capsules:
To complete the product, EXPAK can also help with secondary packaging like cardboard boxes or cartons for your K-Cup packs. This means you can get your empty capsules, lids, and even the display boxes from one supplier. We make sure all packaging meets food safety standards and presents your brand professionally.
3.In conclusion:
EXPAK offers a single serve packaging solution. From the machines that fill and seal each cup of coffee, to the empty capsules, filters, foil lids, and even the boxes – we have it all. This means you can spend less time looking for different suppliers and more time growing your coffee business.
We also provide comprehensive after-sales support. Our technical team provides on-site installation guidance, employee training and other services. If you need help, you can always contact us and get a quick response.
Want to learn more? Visit the EXPAK website for a video and detailed specs on our K-Cup coffee makers, or contact our sales team for personalized information.
Publication Date: 5/16/2025
Category: Product Events
